Plastics / Alfa Chemistry
PP Granules and Powders

PP Granules and Powders

High-Quality Polypropylene for Innovation and Prototyping

Polypropylene (PP) granules and powders are versatile thermoplastic materials known for their excellent combination of strength, chemical resistance, thermal stability, and ease of processing. At Alfa Chemistry, we offer a full range of PP materials, from millimeter-sized granules to ultra-fine powders down to 500 nm, catering to research, small-scale production, and specialty applications like microspheres, 3D printing, and material modification.

Our products are designed for small-batch flexibility, suitable for laboratories, pilot-scale work, and innovative manufacturing, with options for virgin and recycled grades, various particle size distributions, and custom processing to meet your specific needs.

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What Is Polypropylene?

PP is a thermoplastic polymer formed by the addition polymerization of propylene monomers, with a molecular formula of C3H6. Known for its low density (approximately 0.91 g/cm3), it is the lightest of all general-purpose thermoplastics. It combines the following characteristics:

Crystallinity

Partially crystalline with a high degree of crystallinity, intermediate between LDPE and HDPE.

Chemical Stability

Resistant to acids, alkalis, most solvents, and saline solutions.

Processability

Suitable for injection molding, extrusion, blow molding, thermoforming, and powder-based forming.

Balanced Physical Properties

Good strength, toughness, wear resistance, and electrical insulation.

Cost-effectiveness

A balance of material economy and sustainable options (recycled PP) is emphasized.

Production routes can involve Ziegler-Natta or metal coordination catalysis systems, and chain structures can range from isotactic to random and syndiotactic. Different microstructures significantly influence crystallinity, stiffness-toughness balance, and processing window.

Polypropylene Comparison with Other Materials

Compared to polyethylene (PE)

PP surpasses PE in hardness, heat resistance, and mechanical strength, while also maintaining good chemical stability.

Compared to polyamide (PA)

PP offers better chemical resistance and lower moisture absorption but slightly lower abrasion resistance and strength.

Similarities to PE

Both are lightweight and highly corrosion-resistant, but PP offers significantly better heat resistance.

Purchase high-performance PP products today—cover a wide range of markets and ensure the success of your project!

Product TypeCatalogProductPrice
GranulesPL-PP-A037PP Granule (3 mm granule size)Inquiry
PL-PP-A038PP Granule (4 mm granule size)Inquiry
PowdersPL-PP-A039PP Powder (20 mesh)Inquiry
PL-PP-A040PP Powder (30 mesh)Inquiry
PL-PP-A041PP Powder (100 mesh)Inquiry
PL-PP-A042PP Powder (300 mesh)Inquiry
PL-PP-A043PP Powder (1000 mesh)Inquiry
PL-PP-A044PP Powder (2000 mesh)Inquiry
PL-PP-A045PP Powder (500 nm)Inquiry

*Note: The conversion between "mesh size" and particle size varies by standard. The above are nominal mesh specifications. If you require actual particle size distribution (PSD) or flowability/bulk density parameters, please request test data when inquiring.

Available Packaging: Small-scale packages starting from 10g, 50g, 100g, up to 1kg — ideal for laboratory research and product development.

Other Available Polypropylene Products

Explore our broader PP portfolio to match your unique processing and performance requirements!

Alfa Chemistry—Research-grade Polypropylene for small-batch R&D and prototype production

Ready to start your project? Contact us for samples, technical consultation, and custom solutions.

Online Inquiry

Why Choose Alfa Chemistry's Polypropylene?

Reliable Material

High strength, excellent chemical resistance, heat stability and easy processing, suitable for a wide range of processes such as injection molding, extrusion, blow molding, and additive manufacturing.

Complete Particle Size Spectrum

Granules (approx. 3-5 mm) and powders (20-2000 mesh, up to 500 nm) are available in a wide range of sizes, covering different scenarios from molding to surface coating/filling.

For Small Customers

Low MOQ, fast response, mixed orders, project-based supply and volume release.

Application-oriented Technical Support

Material selection and basic process advice for formulation development, microsphere/powder handling, 3D printing and modification applications.

Typical Applications of Our Polypropylene Products

R&D and Formulation Prototyping

3D Printing/Additive Manufacturing

Microsphere/Particle Preparation

Functional Composites

End-use Component Prototyping

R&D and Formulation Prototyping

Toughening/nucleating/flame-retardant masterbatch matrices, pilot extrusion and injection molding validation.

3D Printing/Additive Manufacturing

Exploration of powder bed processes such as SLS/material jetting/thermal condensation, and research on modified filament raw materials for FDM.

Microsphere/Particle Preparation

Matrix materials using routes such as spheroidization/emulsification-solvent evaporation/spray drying.

Functional Composites

Composites with inorganic fillers (such as talc and SiO2), fibers, or flame-retardant/antibacterial/thermal conductive additives.

End-use Component Prototyping

Rapid validation of packaging sheets, films, automotive/appliance small parts, electronic housings, and building materials.

Selection and Processing Key Points

Injection Molding/Extrusion/Blow Molding

Granular grades are recommended. If improved filler dispersion or surface finish is required, 100–300 mesh powders can be added as a blending or coating substrate.

Powder Bed Additive Manufacturing

The 300–2000 mesh range is preferred, focusing on powder sphericity, particle size distribution, and surface energy/hygroscopicity. Custom surface treatments can be used to improve spreading and densification if necessary.

Microsphere Preparation/Coating

1000–2000 mesh and 500 nm grades are more conducive to forming uniform films or submicron structures. Solvent/non-solvent or emulsion systems can be used.

Modification and Compounding

Compatibility studies with nucleating agents, toughening agents, flame retardants, and other systems are recommended. If interfacial compatibility is a concern, compatibilization strategies such as maleic anhydride grafting can be explored (customization available upon request).

Drying and Storage

PP has low hygroscopicity but a large specific surface area. It is recommended to store it in a dry and inert environment and avoid prolonged exposure to high humidity and static electricity. After opening, try to use it up or seal it as soon as possible.

How Can Our Customization Service Meet Your PP Needs?

Alfa Chemistry offers flexible and professional custom polypropylene granules and powders, producing everything from millimeter-sized granules to nano-sized powders on demand.

  • We precisely control particle size distribution (including targeted D50, narrow peak, or multimodal designs) to meet customer requirements.
  • We also support a variety of particle shapes (e.g., near-spherical or irregular) and surface modification options to enhance flow, dispersibility, or compatibility with specific substrates.
  • We offer flexible packaging from laboratory to pilot scale to meet the needs of R&D and production at varying scales, and we ship complete material documentation (e.g., COA and MSDS).
  • You can request additional physical, chemical, or thermal testing before placing an order.

Our technical team will arrange testing and provide detailed reports based on project requirements to ensure our customers receive the PP material solution that best suits their process and performance requirements.

Curious About Our Success Stories?

Case 1: Small-Batch Purchase for Injection Molding Research

A university polymer engineering lab ordered 2 kg of PP granules (3 mm) for evaluating the mechanical properties of PP composites with natural fiber reinforcement. The granules were processed via small-scale injection molding, and the students compared tensile strength before and after adding different coupling agents.

Customer Feedback:

"The granules had consistent melt flow behavior, which helped us isolate the effect of fiber content in our composite study. The small-batch availability saved us from overstocking materials."

Case 2: Fine Powder for 3D Printing Prototype Development

A start-up specializing in functional prototyping purchased PP powder (300 mesh) for SLS (Selective Laser Sintering) experiments aimed at creating lightweight automotive interior components. The powder exhibited good flowability and produced parts with minimal warpage after printing.

Customer Feedback:

"The powder’s uniform particle size distribution improved our powder spreading consistency, and the parts showed excellent dimensional stability. Delivery was quick, and the small quantity was perfect for our prototype testing stage."

Case 3: Customized Submicron Powder for Coating Formulation

A research institute developing microsphere-based antimicrobial coatings requested custom PP powder (~500 nm) to act as the base polymer in a solvent evaporation process. Alfa Chemistry supplied the powder with a controlled PSD and pre-dried packaging to prevent agglomeration.

Customer Feedback:

"The custom particle size was exactly as specified, and the powder dispersed easily in our solvent system. The technical team’s advice on storage helped us maintain material stability throughout the project."

Case 4: Recycled PP Granules for Sustainable Packaging Research

A packaging R&D group ordered recycled PP granules (4 mm) for developing eco-friendly rigid containers. The goal was to evaluate performance trade-offs between virgin and recycled grades under identical molding conditions.

Customer Feedback:

"The recycled PP had stable processing characteristics and acceptable mechanical performance for non-critical packaging applications. The flexibility to purchase just a few kilograms allowed us to run a complete trial without waste."

* You can reach out to us for additional product information or technical support.

FAQs About Our PP Products

I only need a small amount of powder for my experiment. Is this supported?

Yes. We offer flexible supply from gram-scale to small batches for smaller customers, and we can split and package as needed.

What are the key specifications for SLS powder?

In addition to particle size distribution, powder morphology, flowability, thermal behavior, and hygroscopicity are more critical. We can provide basic characterization and discuss customized treatments to improve powder spreading stability and densification.

What is the correspondence between mesh size and micrometers?

Different standards vary. Mesh size is only a reference for sieve specifications.

Can you provide polypropylene in both granule and powder forms for the same project?

Yes. We can supply both PP granules and powders in one order, enabling you to run multiple processing trials using materials with consistent base properties but different particle sizes.

How fine can your PP powders be?

Our range extends from coarse powders (20 mesh) to ultra-fine grades down to approximately 500 nm. PSD can be tailored on request to meet specific process or performance needs.