Photoresist Resins

Photoresist Resins

Photoresist resin, also known as film-forming resin, is an inert polymer matrix. It is the core component of photoresist and constitutes the basic photoresist skeleton. Photoresist resins are often used in conjunction with photosensitive agents and play a crucial role in making photoresist photosensitive. The structures vary from different photoresist resins, which mainly determine the basic properties of the photoresist after exposure, including hardness, flexibility, adhesion, the solubility for specific solvents, optical properties, aging resistance, etching, thermal stability, etc.

Photoresist Resins

Resin Types

Different types of photoresists have different resin systems. Table 1 lists several common UV photoresists with different exposure wavelengths and their corresponding film-forming resins.

Photoresist TypesResins
G/I linePhenolic resins
KrFPoly(p-hydroxystyrene) resins
ArFPolymethacrylate resins
EUVPoly(p-hydroxystyrene) resins

Table 1. Photoresist types and resin systems.

  • Resins for G/I-line resists

The o-diazonaphthoquinone (DNQ)-phenolic resin system of positive photoresist was developed in the middle of the 20th century, using phenolic resin as the film-forming resin. This kind of photoresist has good clarity, good dry etching resistance, and good heat resistance, so the DNQ-phenolic resin system is still the most widely used photoresist system in the electronics manufacturing industry currently. At present, the vast majority of G/I line resists are based on Novolac-DNQ systems, whose main components are phenolic resin and DNQ [1].

  • Resins for KrF resists

Phenolic resin is difficult to meet the sensitivity requirements of high-precision circuits, so it is no longer used in photoresists of 248 nm and below. Most film-forming resins used in deep ultraviolet photoresists are concentrated in p-hydroxystyrene and its derivatives, methylbenzene selenate, and maleic anhydride. Poly(p-hydroxystyrene) and its derivatives are commonly used in KrF resists because of the large number of benzene rings in their molecular structure and their high etching resistance.

  • Resins for ArF resists

For ArF resists with shorter exposure wavelengths, the light transmission performance of the film-forming resin becomes the main problem. Isobutyl methacrylate polymers are preferred due to their high transparency at 193 nm. The material is, however, not resistant to etching. The discovery that polymers with multiple alicyclic structures exhibit good etching resistance led methacrylates with multiple alicyclic side chains to be widely used as resins in ArF resists.

  • Resins for EUV resists

The wavelength of the light source used in EUV resist is the shortest, at 13.5 nm. Since almost all optical materials absorb at this wavelength, the focus on film-forming resins gradually changes from light transmission to high resolution, roughness of the edges, and high photospeed. The mainstream EUV resist systems include poly(p-hydroxystyrene) copolymers, and polycarbonate derivatives.

Products List

In addition to providing various photoresists, Alfa Chemistry also provide high-quality resins for photoresists. Our product line includes phenolic resins, acrylate resins and Cardo resin. Please find more details on photoresist resins in the table below.

Product Types
Phenolic ResinsView More
Acrylate ResinsView More
Cardo ResinView More

Products List of Photoresist Resins

Phenolic Resins

Acrylate Resins

Cardo Resin

Phenolic resin, also known as phenolic formaldehyde resin (PF), is a kind of polymer compound formed by the polycondensation of phenolic compounds and aldehyde compounds under acidic or alkaline conditions. It generally synthesized from phenol and formaldehyde. Electronic phenolic resin is a novel type of polymer material that can be used to prepare photoresists, providing excellent thermal resistance and stable mechanical properties for electronic devices.

Phenolic Resins

  • Characteristics
  • High purity
  • High thermal resistance
  • High electrical insulation
  • Narrow molecular weight distribution
  • Low metal impurity ions (ppm level)
  • High reliability
Product NameSoftening PointICI ViscosityFree PhenolConductivityHydroxylVolatile Content
PR-PF-821682-86 °C1.5-1.9 P (150 °C)≤0.1 %<3 μs/cm-≤1.0 %
PR-PF-821788-94 °C3.5-4.2 P (150 °C)≤0.1 %<3 μs/cm-≤1.0 %
PR-PF-8218100-105 °C-≤0.1 %<6 μs/cm104-106 g/eq≤1.0 %
PR-PF-8219104-109 °C25-35 P (150 °C)≤0.1 %<6 μs/cm104-106 g/eq≤0.5 %
PR-PF-8219H112-118 °C-≤0.1 %<6 μs/cm104-106 g/eq≤0.5 %
PR-PF-8200100-120 °C2-6 P (180 °C)≤0.1 %-113-122 g/eq-
PR-PF-880060-75 °C1.5-3.5 P≤0.1 %-168-175 g/eq≤0.5 %
PR-PF-885060-75 °C0.5-2.5 P≤0.1 %-198-208 g/eq≤0.5 %
PR-PF-8100100-120 °C2-6 (180 °C)≤0.1 %-190-207 g/eq≤0.5 %
PR-PF-8031100-125 °C-≤0.1 %--≤0.5 %

Acrylate Resins

Product NameEpoxy AcrylatePolyurethane Acrylate
CatalogPR-RM-011PR-RM-012
Number of Functional groups22
Viscosity10000-55000 mPa·s (25 °C)400-5000 mPa·s (25 °C)
Acid Value≤1.8 mgKOH/g<0.5 mgKOH/g
ApplicationsUsed in dry film and liquid photoimageable etching resists in the printed circuit board (PCB) fabrication, as well as UV curing coatings, inks and adhesives.

Cardo Resin

The Cardo structure is also called the cyclopentadiene skeleton, which consists of a five-membered ring and a double bond. Cardo polymers can be used as film-forming resins for color photoresists in display fabrication.

Product NameCardo Polymer
CatalogPR-RM-013
AppearanceLight yellow transparent liquid
Molecule WeightCustomized
Solid Content40.0-60.0%
SolventPropylene glycol monomethyl ether acetate (PGMEA)
ApplicationsUsed for black matrix and color photoresists in liquid crystal display (LCD) color filters.

Alfa Chemistry has been in business for many years as a photoresist supplier. In addition to providing various photoresists for the printed circuit board (PCB), flat panel display (FPD) and semiconductor fields, we also provide a wide selection of photoresist resins including phenolic resins, acrylate resins and Cardo resin. Contact us with any concerns.

Reference

  1. Xu, Y.; et al. Research status, industrial application demand and prospects of phenolic resin. RSC Adv. 2019, 9: 28924-28935.

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